Click here to learn more about our Sanding kit. You can make the jig to whatever size best suits your needs, but the dimensions shown will accommodate very large and fairly small boxes. By Nick Offerman #222–Nov/Dec 2011 Issue. Assembley Required Plane Your Wood Slabs With a Planing Sled That You Build: This instructable gives an overview of how to plane your wood slabs flat using a router and a Planing sled. Perfect for exotic pours and many styles of epoxy marble,... Each set includes 20 - Strips of Templating Material. The Stone Coat Countertop Slab Jig is built TOUGH! Here is the video on how to assemble the Slab Jig. Three ways to flatten your slab, and which method is best. Included in the Carrara Marble Epoxy Kit: Artists love using Quick Coat Epoxy to create geodes for their art pieces. This slab jig will help you make wood slab projects flat! Download the plans for it as a SketchUp file: 1. I based my jig off of Nick Offerman’s design presented in Fine Woodworking’s Dec 2011 Issue No 222. Tip Jar: https://www.paypal.me/lewayotte I've been working on a big project, some custom racks to replace some old bedroom furniture. Check out the Slab Jig in action. In late July of 2018, myself and my podcast partner, Brad Rodriguez, took a trip out to the desert to hang out with Mike Montgomery and Ben Uyeda at their summer home in Joshua Tree California. i gotta make one of these ive done quite a few slab tables and have always used a power planer and long level to flatten the tops this would sure make that job a lot easier thanks for reminding me of this jig. 3 More Images. Since you’re using a router instead of a planer-style cutterhead, tear-out is minimal…the surface will only need light sanding afterwards. Category. Put your own content here: text, html, images, media... whatever you like. A shop-made version is fairly simple, with a platform built to support a router with a slot in the bottom to allow the bit to protrude. 15 grams of White Metallic Powder Related: slab flattening jig router sled woodpeckers slab flattening mill. We love the time we save and the way this jig glides across our table. I have found that it’s best to shim evenly around the whole piece, rather than shim one side. 1/2, 1, 2, or 4 gallons of Stone Coat Countertop Epoxy This is a very ridged jig which will help make your woodworking projects more professional without the expense of a CNC machine. If you don’t have a 30″ planer sitting around, you can still flatten your slab with a simple jig and a router. Synopsis: This shopmade router jig, designed by NBC sitcom star Nick Offerman, levels thick slabs to create Nakashima-style tabletops and other unique pieces. The router guides are attached at either end to a couple of shim stacks. Custom CMS block displayed at the left sidebar on the Catalog Page. A buddy of mine said the bosch 2.25 hp plunge router that they sell at the local home depot is a great buy for the money. The top-of-the-line woodworking and metalworking tools can be found at more than 9,000 dealers world-wide. This extra step of sanding the slab can be done for an additional cost. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). Liquid Epoxy Dyes Stone Coat Countertops vibrant epoxy dyes are designed to create realistic looking natural stone epoxy countertops. The Epoxy Undercoat is paint we like to use on our substrate before pouring epoxy. What I decided to do is build a slab flattening jig that allows me to flatten and stack the slabs so they will eventually be ready for use. Flattening a … pottz. Way too expensive! Making the Router Sled Rails This is really a simple build. Thanks! In my case I used a 1200mm strip of melamine in anticipation of any wide slabs in the future. Step 1: Cut a Slot Into the Melamine. For the best finish, shim your slab so that it won’t move while you plane it. We'll talk about wide belt sanders, planers, limitations of jointers, using a CNC to flatten and finally the use of a DIY router sled to get your slab flat and ready for sanding. Once the slab is acclimated and to rough size it is time to build a planing sled. All editable from Theme Editor. Over $140.00. In this blog article I’ll share how to make a DIY router sled for your live edge woodworking projects. Here is a free video link on how we Sand and Polish. Epoxy Undercoat - WHITE Build the jig from any type of scrap stock; you’ll find the star knobs and T-tracks at woodworking supply stores. —Lynn Lawrenz, Algoma, Wis. 139900 views on Imgur: The magic of the Internet. Using a router sled, along with a good planing bit, is an easy, inexpensive way to flatten, level, and plane live edge wood slabs. Slab flattening is now being offered! This jig … Include description. Price. Under $30.00. The Woodpeckers Slab Flattening Mill, along with your router, lets you accurately and safely flatten oddly shaped and oversized slabs in a home shop. The details in the magazine article were a little sparse since they are dependent on … New (5) Items (5) see all. On thicker slabs simply add a spacer of wood that the wheels ride on to allow for very thick projects. Widths will vary from piece to piece, and are wider on average for the longer lengths. Simple to follow Assembley video: https://www.youtube.com/watch?v=ViYKQEw7uxs. The shim stacks have a solid top and bottom, but the shims in the middle of the stacks are slotted to allow them to be easily added or removed (detail ‘a’). Free... Epoxy Tilt Table slab jig router live edge offerman finewoodworking beardeddogworkshop. Now, assemble the whole jig using the bolts, washers, and nuts. ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). Find the centre of the melamine, lengthways, and draw a … Ideal for signs, cutting boards, game boards and more. The platform allows the router to move across the width of the board. CNC Spoilboard Surfacing Router Bit 1/2" Shank, Slab Flattening Router Bit Carbide Planer Router Bits Wood Milling Cutter Planing Tool Woodworking Tools by NITOMAK 4.6 out of 5 stars 351 $31.76 $ 31 . the final step is adjust the router bits dept so that i barely touches the highest point of the slab. This sketch shows the setup of TOT! This product is formulated for this purpose... Metallic Powders Stone Coat Countertops Metallic Powders are extremely vibrant when mixed into epoxy or mixed into 91% isopropyl alcohol then missed on the surface of your epoxy project. Using the Slab Flattening Mill Pro is as easy as sliding your router across the wood slab and back, moving over a little less than the width of your cutter and repeating until you’re done. Each slab is unique in shape and color. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. Selected category All. For orders outside of the USA please e-mail stonecoatcountertops@gmail.com for a shipping quote. Thick Pour Super Cast Epoxy 1½ Gallon Kit. aluminum profiles (rails), the router, router bit, router chuck extension, workbench, neither clamping accessories . Please note that the router will leave shallow lines from each pass, which will need to be sanded out before finish. A planing sled is basically a set of rails that are co-planer and a bridge that holds a router so that the bit in the router can cut a flat surface without following the highs and lows of the slab. and then show you how I use mine. For larger slabs, the 3/4″ ply can potentially sag under the weight and throw off the middle of the slab flattening. Each strip measures 2 1/4'' wide by 96'' long by 1/8'' thick and easily glues together with a small amount of acetone and light pressure... Click here to see our video with more information on our Casting Epoxy. Aside from being the fastest way to flatten big slabs, short of owning a $10,000 wide-belt sander, my router jig (Level Big Slabs in No Time Flat, FWW #222) also lets me build another kind of organic yet refined table, hewn from chunks of big stumps.I use it to flatten big slabs … Hope this helps out! All About Jet Jet power tools are not just made in one place, but are a collection of the finest technology and materials from around the world. I take dust collection pretty seriously. So for $20 I bought 8 little wheels and built my own jig out of scrap 5/4 and 3/4 Poplar and bought a 1 1/2” and 2” planing bit for my router. i will be using one of those flattening jigs with a router sled and two rails. The jig is adjustable to fit most router bases, we use a Surface Planing Router Bit - 3" Cutting Diameter and a 1.75 horse router. Slab Jig Assembly Video Link Click Here. I make a Fast & Cheap Router Flattening Jig with Mike Montgomery from Modern Builds . This router sled allows you flatten slabs up to 2000 x 1100 x 120 mm . Not fanatically, but seriously. All of this combined for some really wonky slabs. A half-sheet of 3/4″ ply and your plunge router is about all you really need to make this router sled/slab flattening mill. Slab Flattener! I really don't know anything about routers so any input would be really appreciated. Wood workers love our Quick Coat for 3D objects, such a coating driftwood. So I use the rigidity of the slab and shim under the 2×6’s so the runners will run even. Please provide a valid price range $ to $ Buying Format. We built this jig to last, very high end materials are used to build this jig. Polishing epoxy takes practice and experience. This is the material we use to create our Stone Coat Countertops and Wood Slab Tops. By making 1/16” to 1/8” depth cuts, One or two passes and I can flatten a good size slab on both sides in 30 minutes to an hour depending on how bad it is. In this video I go over the process I use to make a DIY Router sled a.k.a. This slab jig will help you make wood slab projects flat! For a wider selection, or to choose your own slab… thanks. You could also make your own for much less than what you would spend for the tapered container, hose fittings... there are some YouTube vids which do a nice comparison of several commercially products. The heart of the jig is a trough that guides the router over the workpiece, allowing you to even out the high and low points as much as possible and retain the maximum possible thickness. The Extended Slab Flattening Mill works best with a router of 2-1/4 HP or larger. 76 Using the Mill is as easy as sliding your router across the slab in repetitive passes, moving over a little less than the width of your router bit until the slab is flattened. © 2020 Stone Coat Countertops All Rights Reserved. What router would you recommend for a flattening slabs ? Call anytime for free project support! Replicate Mother Nature with the Stone Coat Countertop Epoxy Tilt Table Home & Garden. $30.00 to $140.00. See more ideas about router sled, woodworking jigs, router jig. So if you’ve been holding off tackling a live edge slab project because of all the challenges, you just ran out of excuses. You’ll get done in less time if you stick to larger diameter spoil board style bits. The leveling jig is nothing more than two router guides consisting of a base and a fence. If the bottom of your wood slabs do not lay flat in your sled base, you can use shims and wedges so that they don't rock. 4 comments so far. To build the router sled, you’ll need nominal 1 1/2" electrical metallic tubing (EMT), tools and a router with a suitable flattening bit. Woodpeckers Slab Flattening Mill (along with your router) lets you accurately and easily flatten oddly shaped and oversized slabs right in your own shop. Receive our latest product updates and promotions. Slab Flattening Jig Sketchup Plans Or download the screenshots below: I made the plans *after* I made the jig, which is sort of backwards but I just wanted to have them on the site for other people to check out. With smaller projects like a cutting board, you can absolutely do that, and I actually used that method in the second video. They have a solution for everyone. This service is performed using a router jig and can flatten up to an 7’ x 40” slab of wood. This kit includes one gallon of our fast setting... ***This Bonding primer is White in color**** Unbranded (5) Items (5) see all. There are many similar sample content placeholders across the store. Watch our how-to videos to learn to make your own amazing surfaces! This jig does not come with the router or bits. Our slab jig costs extra for us to ship out of country please confirm the extra shipping costs before placing an out of USA order. One of the unique qualities…, With Router Face Milling - Device - DIY Guide - 1-2-do.com - Your Home Improvement Community. We set this up on a 4' x 8', but you can adjust the size of the jig to different table sizes. Found that it won ’ t move while you plane it a valid price range $ $. Woodworking series over the process I use the rigidity of the slab flattening with. At either end to a couple of shim stacks spoil board style bits and.... 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